The Challenge:

As one of the world’s most respected aerospace electronics manufacturers, the customer faced a familiar, but growing, set of challenges:

• False positives and OCR/OCV misreads that disrupted production
• Costly escapes from undetected component defects
• Excessive rework rates, raising costs and straining supply chains
• Poor and unverified traceability data which multiplied cost of every recall event
• Increasing risk of exposure to counterfeit and tampered components
• And most importantly: the need to uphold uncompromising standards of safety and reliability

The Solution: Cybord Visual AI

In 2025, the company deployed the full Cybord visual AI platform, seamlessly integrating it into its production lines within just two days.

• Key capabilities included:
  Bottom-Side Inspection – Detection of defects such as cracks and scratches, contamination, and unauthorized components.
• Micro-Traceability – Automated OCR/OCV to provide full traceability for each component, board, and
  lot across suppliers and batches.
• Component Repository – A searchable data set of every component on every board, including
  inspection analysis, verified traceability and supporting images.

This powerful platform gave the customer real-time, 100% inspection of every component on every board, both before and after soldering – transforming quality assurance, product reliability, and traceability to meet production needs, operational sustainability, and regulatory compliance.